Xinje Malaysia

Matrix Sorting System Solution

The system is flexible, mature, controllable, and backed by extensive on-site implementation experience.

The matrix sorting system is a commonly used sorting method in distribution centers for major courier companies, often applied at the collection and unloading points of distribution centers. This system is highly flexible and can be arranged and adjusted according to different site environments, with the ability to add or remove slots. Moreover, it offers excellent compatibility with items like woven bags, cartons, and larger or heavier parcels.

System topology

Solution advantages

Safe and Controllable

The project solution is 100% domestically sourced, ensuring safety and control. Xinje not only provides all the necessary control-related electrical products but also offers the corresponding programming and on-site implementation services to ensure smooth project execution.

Extensive Implementation Experience

With extensive experience in large-scale on-site implementations, we have deep collaborations with logistics companies like Cainiao and Yunda. All solutions have been thoroughly validated by the client.

Flexible and Customizable System

The system is flexible and can be adjusted based on site and customer requirements. It can achieve a maximum line speed of 2m/s and a sorting efficiency of up to 5,000 items per hour.

System topology

Singulator

The project adopts the Xinje EtherCAT bus scheme.

Separate part

Select 0.4KW bus type servo and high inertia high-speed motor, rated speed of 3000rpm, supporting 3 times overload.

Disperser section

Considering that a servo usually comes with multiple belts, a 0.75KW bus type servo and a high inertia high-speed motor are selected.

Standardized and Mature Solution

The project plan is mature, the program is standardized, and the parameters are debuggable.

Compatible with Dahua/Hikvision

Compatible with Dahua/Hikvision communication protocols, enabling communication with an industrial computer at frequencies within 10ms.

Flexible and Versatile Programming

The number of axes and acceleration/deceleration can be adjusted in real-time according to the on-site situation, and the program is flexible and versatile.

Tilt-tray sorter

Internal Position Mode

The project uses an internal position mode solution, consisting of XD5/XD5E series PLCs and 0.4KW/0.75KW tilt-tray dedicated servos. It supports 5 inputs and 4 outputs, with optional PNP and NPN wiring configurations.

Swing Angle Setting

Set the swing angle using the internal position mode and select the pulse segments via IO, with up to 35 internal positions available.

Extensive Homing Functionality

Eight new homing functions have been added, allowing for selection of different homing modes based on the site environment.

DWS

Execution Efficiency

Execution efficiency: 4000-5000 pieces/h, maximum linear speed 1.8m/s;

Weighing Accuracy

The maximum weighing accuracy can reach 30g;

Dedicated Servo

Industry specific servo: 0.75KW, providing higher cost-effectiveness.

Convergence sorting

Efficient Sorting

Efficient sorting: 3000~4000 pieces/h, line speed can reach 1.5~1.8m/s;

High-Speed Communication

The controller comes with a 100Mbps dual network port, which can communicate with the upper computer via free format Ethernet such as TCP/IP, with a minimum communication interval of 10ms;

Abundant I/O

The main body has up to 36 inputs/24 outputs and supports multiple IO extensions;

Diverse Solutions

Diversified solutions, supporting various sorting methods such as lifting and shifting, inclined balance wheels, and narrow belts;

Rapid and Efficient Path Control

By planning the site reasonably, fast and efficient package path control can be achieved.
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