Xinje Malaysia

Bending machine system solution

Automatic compensation, simple operation, and seamless operation

At present, the most important factors for steel processing machinery are the efficiency, accuracy, operational stability, and ability to process complex shapes in graphic processing. The bending hoop machine equipment, which has high work efficiency, high processing accuracy, simple operation, low failure rate, and can automatically complete the straightening, sizing, bending forming, and cutting of steel bars, has comprehensive processing capabilities, can bend in both directions and freely control the expansion and contraction of the core shaft, up and down, and can process more complex shapes, has been widely used in the construction industry.

Industry background

With the development of China’s infrastructure industry, the demand for different sizes and shapes of steel bars on various sites is increasing, which has promoted the development of steel bar processing machinery. Currently, the most important factors for steel bar processing machinery are the efficiency, accuracy, operational stability, and ability to process complex shapes. The bending hoop machine equipment, which has high work efficiency, high processing accuracy, simple operation, low failure rate, and can automatically complete the straightening, sizing, bending forming, and cutting of steel bars, has comprehensive processing capabilities, can bend in both directions and freely control the expansion and contraction of the core shaft, up and down, and can process more complex shapes, has been widely used in the construction industry.

Working principle

he main body of the bending machine is divided into two parts: the material feeding part and the bending part. By inputting graphic parameters from the customer, the corresponding graphic is displayed on the main interface. After startup, the material feeding and bending action is performed according to the graphic set by the customer. After completing the graphic, cutting and blanking.

It mainly includes three types of shapes: straight bars, positive and negative bending angle shapes, and circles. Feedback positioning is achieved through an external encoder to prevent slipping of steel bars during feeding.

Solution advantages

Simple User Interface

The operation interface is simple and more suitable for on-site operation.

Graphics Library Functionality

The graphic library function can currently store a total of 160 graphics, which can be added as needed.

Real-Time Display

The main interface displays the input graphics and displays the current working stage in real-time during operation.

Flexible Alarm System

By adding a flexible alarm system, the machine can be stopped in a timely manner in case of spring jamming, avoiding mechanism jamming and making fault clearing more convenient. The alarm value can be set, and customers can adjust the alarm sensitivity according to their own requirements.

Quick Cam Position Adjustment,

It can quickly adjust the cam point position, adjust the spring shape to produce products of different specifications, and facilitate action planning and coordination modification. It can be quickly modified according to customer model changes.

Bus Control for Higher Precision

EtherCAT bus control provides faster instruction cycles and higher accuracy. Using DS5C synchronous motor, it has high rigidity response and can ensure responsiveness even at high speeds, achieving stable operation.

Automatic Compensation Function

The automatic compensation function calculates the compensation algorithm to reduce the manual compensation value of the panel.

Easy Adjustment

Open parameters, make it easy to adjust the coordination of various parts, and ensure the continuity of equipment operation.
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