Xinje Malaysia

Tank-style wire drawing machine system solutions

Wire drawing is a process  that pulls materials of  larger diameters through multiple stages to achieve  the desired specifications.

Depending on the control method and mechanical structure, wire drawing equipment can be classified into various types, such as tank-style, pulley-style, and straight-through-style. Metal wire drawing machines are widely used in industries such as steel wire, rope making, wire and cable manufacturing, cutting wire, and welding wire

Industry Background

Wire drawing is a process where materials of larger diameters are pulled through multiple stages to achieve the desired specifications. A wire drawing machine generally consists of a decoiler, multiple drawing dies, a wire alignment device, and a wire take-up device. The wire drawing machine refers to the equipment that transforms materials into fine wires of the desired specifications using multiple drawing dies and winds the wires onto a fixed spool.

Depending on the control method and mechanical structure, wire drawing equipment can be classified into various types, such as tank-style, pulley-style, and straight-through-style. Wire drawing machines can also be categorized based on their purpose, such as metal wire drawing machines, fiber drawing machines, and bamboo/wood drawing machines. Metal wire drawing machines are widely used in industries such as steel wire, rope making, wire and cable manufacturing, cutting wire, and welding wire.

System principle

Tank-style wire drawing machines are suitable for drawing various types of metal wires, especially those of medium to fine specifications. In these machines, the drawing dies are placed inside a water tank. Through multiple stages of drawing, the steel wire is pulled to the desired specifications. The finished steel wire is then collected and wound onto a fixed spool according to the set length using the wire take-up and alignment structures. The equipment is mainly divided into several parts: wire decoiling, multiple stages of drawing, wire alignment, and wire take-up. Among them, the wire take-up and alignment stages are the core components of the control system and directly affect the quality of the steel wire.

System topology

Program advantage

Stable and Reliable Take-Up

The stopping, acceleration, and deceleration controls of the wire collection section are smoother. The system adopts the Xinje VH6 high-performance vector frequency converter combined with closed-loop PID control to achieve more stable and reliable frequency control for wire collection.

Improved Cable Arrangement

It supports both stepper motor and servo motor wire arranging schemes, with better wire arranging effect. The traditional frequency control wire arranging method has poor reversing effect, while the stepper motor and servo motor wire arranging scheme has faster response, better effect, and higher consistency in wire arranging. It also has automatic compensation for wire arranging, which can adjust the wire edge situation automatically to ensure a neater wire surface.

Automatic Cable Arrangement Compensation

It also has automatic compensation for wire arranging, which can adjust the wire edge situation automatically to ensure a neater wire surface.

More Convenient Operation

The parameter settings are simple and the operation is more convenient. It has features such as wire break detection, driver alarm detection, advance warning for meter count, automatic shutdown when meter count reaches a certain point, emergency stop, as well as real-time production statistics, alarm statistics, manual debugging, and machine inching.

Supports Cloud Platform Remote Monitoring

It supports the expansion of XINJE information products. By adding XINJE information products, it can be extended to the cloud platform for remote program updates, remote monitoring of equipment data, and operational status on mobile or computer devices.

All-In-One Solution

It can provide the HL-100 solution for integrating the water tank drawing machine. HL-100 integrates PLC, frequency converter, and stepper motor driver into one unit, with smaller space requirements, lower cost, and reduced labor.
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